Tuesday, August 23, 2016

CNC Router Enclosure



While my CNC router has been very handy the only space I have for it is my bedroom. This comes with a number of disadvantages, primarily coating all my belongings in a layer of tiny sharp glitter like aluminium chips. These chips are a real pain to clean up especially in my notoriously messy room. They find their way into everything. 


I decided to go with a fully enclosed setup with waterproofing for a flood coolant system. I chose to go with flood because air compressors for a mist system are loud and bulky and I wanted to have the option to cut Carbon Fibre without putting toxic dust in the air.


Material wise I went with wood in effort to expand my limited skills with the material. Other things I considered was a welded sheet metal enclosure like commercial CNCs and a 80/20 frame with clear coroplast panels.


I whipped this together in Fusion 360. Being that this was my first time using a circular saw I tried to keep things simple.
Cut Sheet
I borrowed the tools I needed from the Toronto Tool Library  and started building.



I primed the outside with Cover Stain Primer/Sealer which worked great. For waterproofing the inside I used Rustoleum Appliance Paint  which also covered well. A more durable option probably would've been Rustoleum Tub&Tile Refinishing Paint but for some reason paint is twice the price in Canada (arrghh). The outside was painted with spray paint.





Things I learned (mistakes):

  1. I should of spent a bit more to buy sanded furniture grade plywood. Sanding and filling was a real pain and the inside surface is rougher than I'd like. 
  2. Waterproofing the knots in the wood was a pain. I should of pre-sealed them with thin epoxy beforehand. Even after 8+ coats they still have small little pinholes that could allow water through.  
  3.  Measure your plywood. The 3/4 plywood was quite a bit thicker than 3/4 leaving a seam on top.

Monday, June 13, 2016

Making a Drill Head for 865's CNC router.

One downside of most CNC routers is the lack of a tool changer. If you've ever operated a CNC mill you'll know that endmills hate plunging into material due to poor chip evacuation. This is really problematic when cutting harder materials and usually means you have to go slowly and dull your endmills. To combat this a lot of commercial CNC routers offer secondary drilling heads for dedicated drilling. Effectively this creates a poor mans tool changer.


Andrew found a perfect drill from Canadian Harbor Freight on sale for $30.
We removed all the plastic crap and the handle leaving a nice round body to clamp to.


After searching through 865's pneumatic cylinder collection we found these two bad boys.

They are definitely over kill force wise but should be large enough that we won't need a linear slide if we keep the forces parallel to the cylinder. 

Time to start cadding.....

Friday, June 3, 2016

CNC Build Overview




Steppers: Nema 23  (edit - I wouldn't recommend these steppers, the pcb inside them is very fragile) 
Spindle Head: ER11 Machine Spindle 
Spindle Motor: Trackstar 2560kv 4068 motor (no longer available but equivalent size motor will work)
Spindle Controller: Castle Creations Sidewinder 3
Stepper Control board: CNC Shield
Stepper Driver: DRV8825 
Spindle PSU: HP Power Supply DPS-600PB (You can find tons of these on EBay)
Control Software: GRBL + Chilipeppr